Opis izdelka
1
Izdelki
Name: Agricultural Machinery and Tractors Spare Parts Forged Alloy Steel Drive Shaft Tractor PTO
Material: 40CrMo
Weight: From .2kg-5kg
Packing: wooden case
Min order: 1000pcs
Customized production is available as your drawings or sample.
| Postopek | Die Forging | |
| Material | Stainless Steel, Carbon Steel, Alloy Steel | |
| Teža | 0.1Kg~20Kg | |
| Heat Treatment | Quenching, Annealing,Tempering,Normalizing, Quenching and Tempering | |
| Testing instrument | composition testing | Spectrometer, Metallographic microscope |
| Performance testing | Hardness tester, Tensile testing machine | |
| Size Measuring | CMM,Micrometer, Vernier Caliper, Depth Caliper, feeler gauge | |
| Thread Gauge , Height Gauge | ||
| Roughness | Ra1.6~Ra6.3 | |
| Machining Equipment | CNC Center , CNC Machines, Turning, Drilling, Milling, boring machine,Grinding Machines, | |
| Wire EDM,Laser Cutting&Welding, Plasma Cutting &Welding, EDM etc. | ||
| Quality control | Sampling inspection of raw materials and semi-finished products, 100% Inspection of finished products | |
| Površinska obdelava | Shot Blast , Powder Coating, Polishing, Galvanized , Chrome Plated | |
| Production Capacity | 60000T / Years | |
| Čas izvedbe | Normally 30 – 45 Days. | |
| Plačilni pogoji | T/T , L/C | |
| Material Standard | ASTM , AISI , DIN , BS, JIS, GB, | |
| Certification | ISO9001:2008, IATF16949:2016 | |
Certificates
2
Products Quality Control
Quality control involve the inspection and control of incoming materials, production processes, and finished products.
The quality control process includes,
1 First of all, the incoming raw materials with random sampling are analyzed by metallographic microscope to ensure that the chemical composition meets the production requirements
2 Then In the production process, there are QC staffs timely sampling ensure that the products are free of defects in the manufacturing process, and to coordinate and handle any abnormal quality issues may be occurred.
3 The final step of production process is magnetic particle flaw detector of the metal parts to detect it’s hidden crack or other defects.
4 All the finished metal parts is sampled in proportion and sent to the laboratory for various mechanical performance tests and size measurement, and the surface quality is manually 100% inspected.
The relevant testing equipment pictures are as following:
3
Quality Management System Control :
We strictly carry out system management accordance with iso9001 and ts16949 quality standards. And 5S lean production management is implemented on the production site.
The production management site as following:
4
Our Advantages:
Blagovna znamka
Our parent company, HiHangZhou Group, is a world-renowned high-end machinery manufacturing enterprise with 40 domestic subsidiaries and branches and 8 foreign manufacturing plants. Has long-term experience and good reputation in cooperation with world-renowned enterprises.
Technology
We have a complete production process and equipment research and development capabilities for ferrous metals forming. More than 25 years of production experience in forging equipment and casting equipment manufacturers, make us more thoroughly get all the performance of each equipment. One-third of our company’s employees are technician and R&D personnel, ensuring that high-quality products are produced with high efficiency.
Storitev
We can provide custom and standard manufacturing services with multiple manufacturing process integrations. The quality and delivery of products can be fully guaranteed, and the ability to communicate quickly and effectively.
Culture
The unique corporate culture can give full play to the potential of individuals and provide a strong vitality for the sustainable development of the company.
Social responsibility
Our company strictly implements low-carbon environmental protection, energy-saving and emission-reduction production, and is a benchmark enterprise in local region.
5
Company Culture
Our Vision
To become 1 of the leading companies
Our Mission
To become a platform for employees to realize their dream
To become 1 of the transforming and upgrading pacemaker of Chinese enterprises
To set the national brands with pride
Our Belief
Strive to build the company into an ideal platform for entrepreneurs to realize their self-worth and contribute to the society
Values
Improvement is innovation, everyone can innovate
innovation inspired and failures tolerated
6
Pogosta vprašanja
1.
Q: Are you a trading company or a manufacturer?
A: Obviously we are a manufacturer of forging products, casting products and also have a high level of machining capabilities.
2.
Q: What series products do your have?
A: We are mainly engaged in forming processing of ferrous metals, including processing by casting , forging and machining. As you know, such machinery parts can be observed in various industries of equipment manufacturing.
3
Q: Do you provide samples? is it free?
A: Yes, we commonly provide samples according to the traditional practice, but we also need customers to provide a freight pay-by-account number to show mutual CZPT of cooperation.
4
Q: Is OEM available?
A: Yes, OEM is available.
5
Q: What’s your quality guarantee?
A: We insist that the survival of the company should depend on the products quality continuous improvement, without which we cannot survive for long. We carry out strictly product quality control for every process from incoming materials, production process to finished products via advanced detection instrument and equipment. We also invite independent third parties to certify our quality and management systems. Till now we have passed ISO/TS16949 and SGS certification .
6
Q. How about the Packing?
A: We usually use the iron box, or wooden case, also it can be customized according to customer’s demands.
7
Q: What is your minimum order quantity?
A: Yes, we require all international orders to have an minimum order quantity. The quantity is up to the exact products feature or property such as the material, weight, construction etc.
8
Q: What is the lead time?
A: Generally our forging products and casting products need to make new dies or molds, the time of making new dies or molds and samples within 30-45 days, and the large batch production time within 30-45 days. it’s also according to the parts structural complexity and quantity.
9
Q: What kinds of payment methods do you accept?
A: You can make the payment by T/T or L/C. 30% deposit in advance, 70% balance against the copy of B/L.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Processing Object: | Kovina |
|---|---|
| Molding Style: | Kovanje |
| Molding Technics: | Pressure Casting |
| Application: | Agricultural Machinery Parts |
| Material: | Jeklo |
| Heat Treatment: | Tempering |
| Vzorci: |
US$ 20/kos
1 kos (najmanjše naročilo) | |
|---|
| Prilagoditev: |
Na voljo
| Prilagojena zahteva |
|---|
Ali je mogoče pogonske gredi prilagoditi za uporabo v avtomobilskem in industrijskem okolju?
Da, pogonske gredi je mogoče prilagoditi za uporabo tako v avtomobilski kot industrijskih okoljih. Čeprav lahko obstajajo nekatere razlike v zasnovi in specifikacijah glede na specifične zahteve uporabe, ostajajo temeljna načela in funkcije pogonskih gredi uporabne v obeh kontekstih. Tukaj je podrobna razlaga:
1. Prenos moči:
Kardanske gredi služijo predvsem prenosu vrtilne moči iz vira energije, kot je motor, na gnane komponente, ki so lahko kolesa, stroji ali drugi mehanski sistemi. Ta temeljna funkcija velja tako za avtomobilsko kot industrijsko okolje. Ne glede na to, ali gre za prenos moči na kolesa vozila ali prenos navora na industrijske stroje, osnovno načelo prenosa moči ostaja za kardanske gredi v obeh kontekstih enako.
2. Upoštevanje zasnove:
Čeprav lahko obstajajo razlike v zasnovi glede na specifično uporabo, so osnovni vidiki zasnove pogonskih gredi podobni tako v avtomobilski kot industrijski industriji. V obeh primerih se upoštevajo dejavniki, kot so zahteve glede navora, delovne hitrosti, dolžina in izbira materiala. Avtomobilske pogonske gredi so običajno zasnovane tako, da se prilagodijo dinamični naravi delovanja vozila, vključno s spremembami hitrosti, kotov in gibanja vzmetenja. Industrijske pogonske gredi pa so lahko zasnovane za posebne stroje in opremo, pri čemer se upoštevajo dejavniki, kot so nosilnost, obratovalni pogoji in zahteve glede poravnave. Vendar pa so osnovna načela zagotavljanja ustreznih dimenzij, trdnosti in ravnotežja bistvena tako pri zasnovi avtomobilskih kot industrijskih pogonskih gredi.
3. Izbira materiala:
Izbira materiala za pogonske gredi je odvisna od specifičnih zahtev uporabe, bodisi v avtomobilski ali industrijski industriji. V avtomobilski industriji so pogonske gredi običajno izdelane iz materialov, kot so jeklo ali aluminijeve zlitine, izbranih zaradi njihove trdnosti, vzdržljivosti in sposobnosti, da prenesejo različne obratovalne pogoje. V industrijskih okoljih so lahko pogonske gredi izdelane iz širšega nabora materialov, vključno z jeklom, nerjavnim jeklom ali celo specializiranimi zlitinami, odvisno od dejavnikov, kot so nosilnost, odpornost proti koroziji ali temperaturna toleranca. Izbira materiala je prilagojena specifičnim potrebam uporabe, hkrati pa zagotavlja učinkovit prenos moči in vzdržljivost.
4. Konfiguracije sklepov:
Tako avtomobilske kot industrijske pogonske gredi lahko vključujejo različne konfiguracije spojev, da se prilagodijo specifičnim zahtevam uporabe. Univerzalni spoji (U-zglobi) se pogosto uporabljajo v obeh kontekstih, da omogočajo kotno gibanje in kompenzirajo neusklajenost med pogonsko gredjo in gnanimi komponentami. Uporabljajo se tudi spoji s konstantno hitrostjo (CV), zlasti v avtomobilskih pogonskih gredeh, da se ohrani konstantna hitrost vrtenja in prilagodijo različnim delovnim kotom. Te konfiguracije spojev so prilagojene in optimizirane glede na specifične potrebe avtomobilskih ali industrijskih aplikacij.
5. Vzdrževanje in servis:
Čeprav se vzdrževalni postopki lahko razlikujejo med avtomobilskimi in industrijskimi okolji, ostaja pomen rednega pregleda, mazanja in uravnoteženja v obeh primerih ključnega pomena. Tako avtomobilske kot industrijske pogonske gredi imajo koristi od rednega vzdrževanja, da se zagotovi optimalno delovanje, odkrijejo morebitne težave in podaljša njihova življenjska doba. Mazanje spojev, pregled obrabe ali poškodb in postopki uravnoteženja so pogosta vzdrževalna opravila za pogonske gredi tako v avtomobilskih kot industrijskih aplikacijah.
6. Prilagajanje in prilagajanje:
Kardanske gredi je mogoče prilagoditi in prilagoditi specifičnim zahtevam različnih avtomobilskih in industrijskih aplikacij. Proizvajalci pogosto ponujajo kardanske gredi z različnimi dolžinami, premeri in konfiguracijami spojev, da se prilagodijo širokemu naboru vozil ali strojev. Ta prilagodljivost omogoča prilagoditev kardanskih gredi specifičnim zahtevam glede navora, hitrosti in dimenzij različnih aplikacij, bodisi v avtomobilskih ali industrijskih okoljih.
Skratka, pogonske gredi je mogoče prilagoditi za uporabo tako v avtomobilski kot industrijski industriji, pri čemer se upoštevajo posebne zahteve posamezne aplikacije. Čeprav se lahko oblikujejo, materiali, konfiguracije spojev in vzdrževalni postopki razlikujejo, pa temeljna načela prenosa moči, oblikovni vidiki in možnosti prilagajanja ostajajo uporabna v obeh kontekstih. Kardanske gredi igrajo ključno vlogo tako v avtomobilski kot industrijski industriji, saj omogočajo učinkovit prenos moči in zanesljivo delovanje v najrazličnejših mehanskih sistemih.
Kako pogonske gredi izboljšajo zmogljivost avtomobilov in tovornjakov?
Kardanske gredi igrajo pomembno vlogo pri izboljšanju zmogljivosti avtomobilov in tovornjakov. Prispevajo k različnim vidikom zmogljivosti vozila, vključno z dobavo moči, oprijemom, vodljivostjo in splošno učinkovitostjo. Tukaj je podrobna razlaga, kako kardanske gredi izboljšajo zmogljivost avtomobilov in tovornjakov:
1. Dostava energije:
Kardanske gredi so odgovorne za prenos moči iz motorja na kolesa, kar omogoča premikanje vozila naprej. Z učinkovitim prenosom moči brez večjih izgub kardanske gredi zagotavljajo, da se moč motorja učinkovito izkoristi, kar ima za posledico izboljšan pospešek in splošno zmogljivost. Dobro zasnovane kardanske gredi z minimalno izgubo moči prispevajo k sposobnosti vozila, da učinkovito prenaša moč na kolesa.
2. Prenos navora:
Kardanske gredi omogočajo prenos navora z motorja na kolesa. Navor je rotacijska sila, ki poganja vozilo naprej. Visokokakovostne kardanske gredi z ustreznimi zmogljivostmi pretvorbe navora zagotavljajo, da se navor, ki ga ustvari motor, učinkovito prenese na kolesa. To izboljša sposobnost vozila za hitro pospeševanje, vleko težkih tovorov in vzpenjanje po strmih klančinah, s čimer se izboljša splošna zmogljivost.
3. Oprijem in stabilnost:
Kardanske gredi prispevajo k oprijemu in stabilnosti avtomobilov in tovornjakov. Prenašajo moč na kolesa, kar jim omogoča, da izvajajo silo na cestišče. To vozilu omogoča ohranjanje oprijema, zlasti med pospeševanjem ali vožnjo po spolzkem ali neravnem terenu. Učinkovit prenos moči skozi kardanske gredi izboljša stabilnost vozila, saj zagotavlja uravnoteženo porazdelitev moči na vsa kolesa, kar izboljša nadzor in vodljivost.
4. Vodljivost in okretnost:
Kardanske gredi vplivajo na vodljivost in manevriranje vozil. Pomagajo vzpostaviti neposredno povezavo med motorjem in kolesi, kar omogoča natančen nadzor in odzivno vodljivost. Dobro zasnovane kardanske gredi z minimalno zračnostjo ali zračnostjo prispevajo k bolj neposrednemu in takojšnjemu odzivu na voznikove ukaze, kar izboljša okretnost in manevrskost vozila.
5. Zmanjšanje telesne teže:
Kardanske gredi lahko prispevajo k zmanjšanju teže avtomobilov in tovornjakov. Lahke kardanske gredi, izdelane iz materialov, kot so aluminij ali kompoziti, ojačani z ogljikovimi vlakni, zmanjšajo skupno težo vozila. Zmanjšana teža izboljša razmerje med močjo in težo, kar ima za posledico boljši pospešek, vodljivost in učinkovitost porabe goriva. Poleg tega lahke kardanske gredi zmanjšajo rotacijsko maso, kar omogoča hitrejše vrtenje motorja, kar dodatno izboljša zmogljivost.
6. Mehanska učinkovitost:
Učinkovite pogonske gredi zmanjšujejo izgube energije med prenosom moči. Z vključitvijo funkcij, kot so visokokakovostni ležaji, tesnila z nizkim trenjem in optimizirano mazanje, pogonske gredi zmanjšujejo trenje in izgube moči zaradi notranjega upora. To poveča mehansko učinkovitost pogonskega sklopa, kar omogoča, da več moči doseže kolesa in izboljša splošno zmogljivost vozila.
7. Izboljšave zmogljivosti:
Nadgradnje kardanske gredi so lahko priljubljena izboljšava zmogljivosti za navdušence. Nadgrajene kardanske gredi, kot so tiste iz močnejših materialov ali z izboljšanim navorom, lahko prenesejo večjo moč spremenjenih motorjev. Te nadgradnje omogočajo večjo zmogljivost, kot so izboljšan pospešek, višje najvišje hitrosti in boljša splošna dinamika vožnje.
8. Združljivost s spremembami zmogljivosti:
Spremembe zmogljivosti, kot so nadgradnje motorja, povečana moč ali spremembe pogonskega sklopa, pogosto zahtevajo združljive pogonske gredi. Kardanske gredi, zasnovane za prenašanje večjih navornih obremenitev ali prilagajanje spremenjenim konfiguracijam pogonskega sklopa, zagotavljajo optimalno zmogljivost in zanesljivost. Omogočajo vozilu, da učinkovito izkoristi povečano moč in navor, kar ima za posledico izboljšano zmogljivost in odzivnost.
9. Vzdržljivost in zanesljivost:
Robustne in dobro vzdrževane kardanske gredi prispevajo k vzdržljivosti in zanesljivosti avtomobilov in tovornjakov. Zasnovane so tako, da prenesejo obremenitve, povezane s prenosom moči. Visokokakovostni materiali, ustrezno uravnoteženje in redno vzdrževanje zagotavljajo nemoteno delovanje kardanskih gredi, kar zmanjšuje tveganje za okvare ali težave z delovanjem. Zanesljive kardanske gredi izboljšajo splošno delovanje z zagotavljanjem doslednega oddajanja moči in zmanjšanjem časa izpada.
10. Združljivost z naprednimi tehnologijami:
Kardanske gredi se razvijajo vzporedno z napredkom v tehnologijah vozil. Vse pogosteje se integrirajo z naprednimi sistemi, kot so hibridni pogonski sklopi, elektromotorji in regenerativno zaviranje. Kardanske gredi, zasnovane za brezhibno delovanje s temi tehnologijami, maksimizirajo njihovo učinkovitost in zmogljivost, kar prispeva k izboljšani splošni zmogljivosti vozila.
Skratka, pogonske gredi izboljšujejo zmogljivost avtomobilov in tovornjakov z optimizacijo prenosa moči, lažjim prenosom navora, izboljšanjem oprijema in stabilnosti, izboljšanjem vodljivosti in manevriranja, zmanjšanjem teže, povečanjem mehanske učinkovitosti ter omogočanjem združljivosti z nadgradnjami zmogljivosti in naprednimi tehnologijami. Igrajo ključno vlogo pri zagotavljanju učinkovitega prenosa moči, odzivnega pospeševanja, natančnega upravljanja in splošne izboljšane zmogljivosti vozil.
What benefits do drive shafts offer for different types of vehicles and equipment?
Drive shafts offer several benefits for different types of vehicles and equipment. They play a crucial role in power transmission and contribute to the overall performance, efficiency, and functionality of various systems. Here’s a detailed explanation of the benefits that drive shafts provide:
1. Efficient Power Transmission:
Drive shafts enable efficient power transmission from the engine or power source to the wheels or driven components. By connecting the engine or motor to the driven system, drive shafts efficiently transfer rotational power, allowing vehicles and equipment to perform their intended functions. This efficient power transmission ensures that the power generated by the engine is effectively utilized, optimizing the overall performance and productivity of the system.
2. Versatility:
Drive shafts offer versatility in their applications. They are used in various types of vehicles, including cars, trucks, motorcycles, and off-road vehicles. Additionally, drive shafts are employed in a wide range of equipment and machinery, such as agricultural machinery, construction equipment, industrial machinery, and marine vessels. The ability to adapt to different types of vehicles and equipment makes drive shafts a versatile component for power transmission.
3. Torque Handling:
Drive shafts are designed to handle high levels of torque. Torque is the rotational force generated by the engine or power source. Drive shafts are engineered to efficiently transmit this torque without excessive twisting or bending. By effectively handling torque, drive shafts ensure that the power generated by the engine is reliably transferred to the wheels or driven components, enabling vehicles and equipment to overcome resistance, such as heavy loads or challenging terrains.
4. Flexibility and Compensation:
Drive shafts provide flexibility and compensation for angular movement and misalignment. In vehicles, drive shafts accommodate the movement of the suspension system, allowing the wheels to move up and down independently. This flexibility ensures a constant power transfer even when the vehicle encounters uneven terrain. Similarly, in machinery, drive shafts compensate for misalignment between the engine or motor and the driven components, ensuring smooth power transmission and preventing excessive stress on the drivetrain.
5. Zmanjšanje telesne teže:
Drive shafts contribute to weight reduction in vehicles and equipment. Compared to other forms of power transmission, such as belt drives or chain drives, drive shafts are typically lighter in weight. This reduction in weight helps improve fuel efficiency in vehicles and reduces the overall weight of equipment, leading to enhanced maneuverability and increased payload capacity. Additionally, lighter drive shafts contribute to a better power-to-weight ratio, resulting in improved performance and acceleration.
6. Durability and Longevity:
Drive shafts are designed to be durable and long-lasting. They are constructed using materials such as steel or aluminum, which offer high strength and resistance to wear and fatigue. Drive shafts undergo rigorous testing and quality control measures to ensure their reliability and longevity. Proper maintenance, including lubrication and regular inspections, further enhances their durability. The robust construction and long lifespan of drive shafts contribute to the overall reliability and cost-effectiveness of vehicles and equipment.
7. Safety:
Drive shafts incorporate safety features to protect operators and bystanders. In vehicles, drive shafts are often enclosed within a protective tube or housing, preventing contact with moving parts and reducing the risk of injury in the event of a failure. Similarly, in machinery, safety shields or guards are commonly installed around exposed drive shafts to minimize the potential hazards associated with rotating components. These safety measures ensure the well-being of individuals operating or working in proximity to vehicles and equipment.
In summary, drive shafts offer several benefits for different types of vehicles and equipment. They enable efficient power transmission, provide versatility in various applications, handle torque effectively, offer flexibility and compensation, contribute to weight reduction, ensure durability and longevity, and incorporate safety features. By providing these advantages, drive shafts enhance the performance, efficiency, reliability, and safety of vehicles and equipment across a wide range of industries.
editor by CX 2024-02-24
